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A brief discussion on polypropylene α and β crystalline forms and their performance

Polypropylene is a semi-crystalline polymer with a general crystallinity between 40% and 70%.
Under different conditions, it has been found to have 5 crystal structures, namely α, β, γ, δ, and pseudo-hexagonal crystalline states.
The physical properties and even optical properties of polypropylene products are affected by the degree of crystallization and crystalline form.
Among them, the control techniques and related additives of α-crystalline polypropylene are quite mature and widely used in the polymerization end and back-end processing industry of synthesis plants.
This article will compare and describe β-crystalline polypropylene and α-crystalline polypropylene.

(α)Alpha crystalline polypropylene Overview

       As early as the 1960s, when polypropylene was first invented, the crystal characteristics of the alpha form of polypropylene had been described in detail: "Monoclinic system, each unit cell has 4 1/3 helices, a relatively dense and complete structure, a thermodynamically stable crystalline form."
In the general heating and cooling process of pure polypropylene, the crystalline form of polypropylene is mostly α crystal form.
Therefore, subsequent polypropylene related processes and development have a large area surrounding the control of α crystal form. Techniques, such as controlling the crystal size and crystal density of α crystals, are used to improve product characteristics such as transparency and rigidity, etc.

(β)Beta crystalline polypropylene Overview

      In 1959, the beta crystalline form of polypropylene was discovered. However, compared to the research on the α crystal form, for a long time, pure β crystal polypropylene could not be made due to the instability of the β crystal form during the processing, so its structure could not be clearly described. Naturally, there is no further explanation of its application. Nowadays, β-crystalline polypropylene can be easily induced through some β-crystal nucleating agents. The β crystal state belongs to the hexagonal crystal system, and the macromolecular chains in polypropylene are arranged in a spiral shape in the same direction into the crystal lattice. The lamellae in the beta crystalline state will be parallel or gathered into bundles from the center of the spherulite, and then branch, or first grow in an outward spiral and then branch.
(Figure (b)).

Different crystal forms of spherulites

Types and functions of alpha nucleating agents

α nucleation agent, as the name suggests, is a kind of additive that can be used in addition to the processing conditions. Products that change the crystallinity or crystal density of polypropylene alpha crystals. This type of product is quite extensive and includes inorganic minerals such as talc (Talc), calcium carbonate, nanoclay, etc., which can be added in trace amounts and effectively processed and dispersed. Both can improve the crystallization to a certain extent and increase the rigidity of polypropylene. In addition, there are also many forms of nucleating agents for organometallic salt products. The biggest difference from inorganic nucleating agents is that they have better dispersion and are easier to use. Processing and the specific gravity of polypropylene have little effect.In terms of function, taking our company’s self-made nucleation agent masterbatch NCM-20E05 (HPN-20E masterbatch) as an example, it can modify both polypropylene and polyethylene. , compared with other types of nucleating agents, it has better shrinkage and other regulations, can reduce the warpage deformation rate, improve rigidity while also taking into account part of the toughness, and can increase the transparency and heat deformation temperature of the product, which is more special Compared with other similar types of nucleating agents, it can also improve the water and gas barrier properties of polyethylene products. In the implementation data example of a customer of our company's three-layer PE co-extruded film, when adding 1~2% of this product, the WVTR measured data of the company's terminal product dropped from 3g/m².day to 0.65g/m².day. The effect is Not to mention obvious.

Types and functions of β nucleating agents

β-crystal type β-crystal can be produced through processing inhibition adjustment or processing methods, but its effect is not as stable and effective as that of β-crystal agent core. Formation of quaternary and dibasic amino analogue complexes, aromatic amines and rare earth compounds. When damaged by external forces, it can absorb the energy of the magnetic field, giving lightning better ductility and strength, and increasing the thermal deformation temperature.Its function is as an example of our company’s self-made beta crystal nucleation agent masterbatch NCM-8205, which can give the end product good normal temperature and low temperature toughness, high heat deformation temperature, It can also provide higher melt strength during the extrusion molding process, which is also helpful if the product needs to increase porosity. End product applications include PP-R pipes, vehicle bumpers, battery slots, microporous polypropylene fibers and breathable films, lithium battery isolation films, etc. In our example, the IZOD strength of a company's building material formwork increased from 17.9 to 44.7 kg-cm/cm without significant changes in other physical properties (standard: ASTM D256 @23°C, notched). (See the table below for relevant data)

Physical properties Testing methods (ASTM) Unit PP composite material PP composite + NCM8205
1. Melt flow rateD1238 g/10 min--
2. Specific gravityD792-0.9330.9252
3. Tensile strengthD638 Kg/cm²269236
4. Breakpoint elongationD638%335.3401.52
5. Yield point elongationD638%6.837.72
6. Bending elastic coefficientD790 Kg/cm²111809889
7. Bending elastic strengthD790 Kg/cm²299271
8. Izod impact strength
(23°C, notched)
D256Kg-cm/cm17.944.7 (increased by nearly 250%)
Except for the implementation of our company's products, the above text and pictures are excerpted from China Plastics Vol. 20, No. 3, Mar., 2006 Article No.: 1001-9278(2006) 03-0007 -07

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We are familiar with all kinds of composite materials and additives, which is why we are here.

Manntek MasterBatch

1. Peroxide masterbatch 
CR PP 10X   (10% peroxide) 
CR PP 20X   (20% peroxide )
Can control the flow variables of PP, GMT & LFT, glass fiber mat & long glass fiber and polypropylene composite reinforcement process, PP fiber (non-woven), spunbond and melt-blown, water and gas filters , diapers and sanitary napkins, grease adsorption, PP recycling, compatibilizer, using free radicals as initiators to increase the grafting rate of maleic anhydride and polypropylene.

2. Anti-scratch masterbatch(non-mobile)   Usage 1~5%
ASC PP 50S  Anti-scratch And add slippery properties to injection and extrusion parts
ASC PE 50S  Example: PP film (OPP, CPP) & PE film

AS PP T19    Injection and extrusion parts eg. Automobile Parts

3. Additives   Usage amount< 1%
PPA PP F5   Injection and extrusion PP< br>PPA PE F5   Injection and extrusion PE

α - form MB for PP

1. PP (polypropylene) transparent toughening improves MB
Please call/email for inquiries

2. PP (polypropylene), PE (polymer Ethylene) transparent size stability improvement
Please call/email for inquiries

3. PP nucleating agent MB
NCM-A305 

4. PE, PP universal nucleating agent MB
NCM-20E05
NCM-90E05< br>

β - form MB for PP

 β nucleating agent  can speed up the crystallization of polypropylene , shorten the molding time,
improve the room temperature and low-temperature impact strength and heat resistance of polypropylene products,
widely used in polypropylene pipes, plates and injection molded products.

PP nucleating agent MB - NCM-8205 





Other MB

1. PE Antioxidant MB - AOM-A330DP 

2. PA Anti-UV MB - AUM-234015 

3. PLA Special White Master - NWM-F804T35 

4. PA nucleating agent MB - NCM-CHB310

5. < em>PET nucleating agent - NCM-NAT05 

6. PP/PET followed by colloidal particles - Z- PAM72M20 

7. PP (polypropylene) flow toughener - Please call/email for inquiries


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